Mineral Water Treatment Plant

Mineral Water Treatment Plant

Water Process Description

And thus chlorine will effectively oxidize the organic impurities (kill bacteria and virus).  This chlorinated water is passed through Multi Media Filter with the help of Feed pump of suitable capacity to remove suspended impurities. This filter unit gives the coarse filtration. Filtered water is then passed through Activated Carbon Filter to remove excess chlorine (de-chlorination), odour, colour and turbidity due to colloidal suspended impurities and organic impurities.  De chlorinated water is then dosed with Anti Scalent Solution to avoid scale formation on the membrane. This water is further passed through 10-micron Bag Filter Followed by 5 Micron Cartridge filter to remove micron particles to avoid clogging of the RO membrane and to improve the silt density index. This water is further dosed with SMBS solution to remove residual chlorine from Water. RO Unit is complete with High Pressure Pump, Membranes with Pressure tubes, Electrical control panel and wet panel, piping with valves and all the required accessories viz., pressure switch, solenoid valve etc. Reverse Osmosis unit will reduce the dissolved Salts up to 95% of the in feed TDS. RO treated water is either adjusted for TDS by blending Filtered water passed through 0.2 Micron Cartridge Filter followed by UV OR dosed with Mineral. pH is also adjusted in case of pH below the limit to raise to 7.5.  Treated water from RO unit will be stored into SS tank of 2000 Lts capacity.  This treated water is then passed through 0.2 micron cartridge filter before it is taken for the filling. Ozonator unit producing ozone gas is installed in series at the outlet of UV System to provide residual effect of ozone to the water.

Equipment Schedule


Chlorine Dosing System (Metering Pump)

To inject chlorine into feed water to inhibit the growth of bacteria and eliminate any existing bacterial contamination in the feed water.

  • ❖ Complete with 50 Lts capacity High Density Polyethylene tank.
  • ❖ LMI make High pressure chemical injection metering pump.

Raw Water Booster Pump

To boost water pressure from raw water tank and to deliver to the pretreatment at pressure and volume required.

  • ❖ SS 304 Pump of Grundfoss or equivalent, skid complete with control box, pressure gauge, check valves.

Sand Filter

To filter sand and sediment (turbidity) down to 20 microns at 2 ppm

  • ❖ Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse Filter media with graded sand, pressure gauge etc.

Activated Carbon Filter

To remove taste odors, chlorine, color and other organic material from feed water prior to reverse osmosis.

  • ❖ Stainless Steel SS-316 tank with Praher make Austrian control valve for backwash, rinse, 2 layers of media with granular activated carbon, pressure gauge etc.

Anti Scalent Dosing System (Metering Pump)

To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.

  • ❖ Complete with 100 Lts capacity High Density Polyethylene tank.
  • ❖ LMI make High pressure chemical injection metering pump.

5 Micron Filter

To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid clogging of membrane.

  • ❖ SS housing with Micron Bag (washable) with pressure gauge etc.

10 Micron Filter

To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid clogging of membrane.

  • ❖ SS housing with Micron Cartridges with pressure gauge etc.

Fully Automatic Reverse Osmosis unit

To purify and remove 98% of all known contaminants.

  • ❖ Fully automatic reverse osmosis system complete with High Pressure pump of Grundfoss or equivalent, high performance membranes of 40” x 40” or 80-40 long, Solenoid valve, pressure switch, Flow Indicators for reject and product water, state of the art control panel with TDS meter to continuously monitor the product water quality, Piping, Valves etc..

SMBS Dosing System (Metering Pump)

To inject SMBS Solution into feed water to remove residual Chlorine if any in water. Complete with 100 Ltrs capacity High Density Polyethylene tank. LMI make High pressure chemical injection metering pump.


SS Storage Tank for Storing Treated water

To store Reverse Osmosis permeate (product) water.

  • ❖ SS 304/316 tank of 2000 Ltr. capacity.

SS Booster pump

To feed water to down stream micron filters and UV system.

  • ❖ Stainless Steel Pump with control box, level switch interlocking, isolation valve etc.

Micron filtration units

To remove micron particles up to 0.2 Micron sizes.

  • ❖ Stainless steel micron filter housing with cartridge, pressure gauge, etc

UV Sterilizer Unit

To eliminate bacteria and Virus from Water.

  • ❖ Stainless steel housing with UV Lamps, Quartz Jacket, Ballast etc. etc

Ozonation Unit with Re pressurization Pump

To re pressurize the product water after storage and also to generate, mix and inject ozone gas into feed to filling system.

  • ❖ Corona discharge ozonation unit with re pressurization pump, water sensor safety unit, ventury injector, heater for removing moisture from silica quartz used to remove moisture from air.

Electrical Control Panel

To control all the Pumps & Electrical units

  • ❖ Mild Steel Powder Coated Electrical control Panel with TDS meter, Starters, Relays, Level Switches etc

Wet Panel

To control Flows and Pressure of all the units of the System.

  • ❖ Panel with Flow Indicators, Pressure Gauges, Control Valves, etc.

Treated Water Quality

The approximate quality of treated water is as follows considered for design of system.


Suspended Solids Nil
Turbidity Nil
pH 7.00 to 7.5
T D S Less than 40 ppm
Total Hardness 30 ppm as CaCo3
Bacteria Coliform Nil

The above water quality is approximate assumption, We can change property of minerals/ions in water by editing the raw water in R.O. treated water.

Feed Water Conditions For R.O. Systems


Max. Temperature 40 deg. C
Free Chlorine, Bacteria, Oil Nil
Iron, Manganese.etc. Nil
Turbidity Less than 1.0 NTU
Semi Automatic Blowing Machine

Semi Automatic Blowing Machine :


Product Specification :

Type Stretch Blow Molding, Extrusion Blow Molding, Injection Blow Molding
Mould Cavity 1 cavity, 2 cavity, 3 cavity, 4 cavity
Automation Grade Automatic

Product Description :

We are the manufacturers of Semi Auto Blow Moulding Machine.Semi Auto Blow Moulding Machines are engineered to perfectly match up with the specific working needs of different related industry sectors. Providing for optimum molding interface, these machines can also be availed in different technical specifications as per client’s requirement for PET Blowing. Further, these can be made available in different working capacities from 600, 1200 and 2000 bottles on per hour basis.


Features :

  • ❖ Highly functional range of Semi Auto Blow Moulding Machines
  • ❖ Machines made available in Fully & Semi Automatic operation support
  • ❖ Suitable for meeting the process application demands

Specifications :

We are offering latest technology based PET blowing machines that are made available in different output capacities. These include :

  • ❖ PET blowing support for 600 Bottles on per hr basis
  • ❖ PET blowing support for 1200 Bottles on per hr basis
  • ❖ PET blowing support for 2000 Bottles on per hr basis

Applications :

  • ❖ Blow moulding of PET bottles

Fully Automatic Bottle Filling Machine :

Technical Specifications :


Nominal Capacity (BPH) : 1500 @1000ML or (30 BPM)


Filling Speed (BPH)

200/300/500ml Bottle : 5400 (90BPM)
1500 ml BOTTLE: 2400 (40BPM)
2000ml: 1500 (25BPM)


Bottle Dia - Max / Min : 50mm/120mm


Rinser (Nos) : 8


Filling Valves (Nos) : 8


Capper (Nos) : 4


Overall Dimension (Mtrs)

Width : 1.5
Length : 2.0
Height : 2.8


Power :

Main Drive Motor 2.0 HP
Elevator Motor 0.5 HP
Water to Filler Pump 2.0 HP – Client Supply.
Rinser Drained water Pump 1.0 HP- Client Supply.


Compressed Air :

C.F.M. at 100 PSI : 6-8
Compressor H.P. : 7.5


Water Consumption (Rinser) : 700 Litres/Hrs.

Description :

Rinser :

The machine will have 8 washing nozzles working under positive pump pressure of de-mineralized water. The machine does not include centrifugal pump for demineralized water. You would be required to supply water at about 1.5 KG at a rate of 700 liters per hour. The bottles from the conveyor will be taken by the neck starwheel and neck guide and will transfer to the Rinser gripper finger. The gripping fingers will hold the bottles by neck and necessary guide bars will invert the bottle up side down by 180 degree. The duly inverted bottles will receive water from the washing nozzles on rear of the machine. The washing and draining will operate from 90o to 270o rotation of the washing machine. Zero degree position is in front of the operator. In 180o rotation the washing cycles will be stopped and from 180o to 270o the draining will take place. The bottles will be re-inverted and delivered through neck star wheel and neck guide to the filling machine. The drained water can be accumulated and allowed to drain in the tank and recycling after re-processing (if required).The machine will be fully constructed in stainless steel above the table top level. The bottle handling parts will be of nylon. The appropriate guards will be provided to prevent water splashing.


Description :

Filler / Capper :

Tank :
Small Cylindrical type stainless steel tank is machined to close tolerance and mirror finished. The corners are generously rounded off so as to facilitate sanitizing with detergent and steam.


Filling Heads: (Air separate type) :
The filling heads are of simple sanitary design with Air separate type, all metal parts of stainless steel 316, non-metallic components of tasteless, odorless, non-toxic, food quality rubber and nylon. Complete valve can be removed from filler tank without opening the lid cover.


Lift Cylinder System :
Lift cylinders are made of stainless steel while stationery pistons guide bushes are made of delrin. The bottle neck platforms are shaped stainless steel to hold the bottle correctly at all times. The controlling cam is steel hardened to resist wear.


Bottle Handling :
Bottle are handled by positive neck spider and neck guide throughout the machine with minimum change parts required is Infeed and Outfeed Spider and Guide for each size of bottle. There are no height adjustments required for different sizes of bottles.


Table Top :
Complete table top covered with stainless steel sheets.


Lubrication :
All vital points lubricated through centralized pneumatic system connected to automatic high pressure cycle, for grease as well as oil.

Plastic Screw Capper :


The capping system shall have PICK & PLACE type of cap delivery and chucks shall be of latest design MAGNETIC slip clutch type. Cap delivery hopper is rotary type. Cap elevator from floor level can be supplied at extra cost. The bottle will enter the capping turret and by adjustable torque chucks, cap will be firmly tightened. Duly capped bottles will be transferred on the conveyor.

Safety & Special Features :

  • ❖ 316 SS tank and all the contact parts.
  • ❖ Valve has brim full as well as level filling feature for PET bottles.
  • ❖ All valves machine on CNC machines only.
  • ❖ MIMIC controls. Main machine function to be done by means of push buttons.
  • ❖ All the pipes, SMS unions/T.C Clamp & valves only 316 SS.
  • ❖ Full stainless steel control panel.
  • ❖ Machine hp load = 3.5 hp.
  • ❖ Machine body is made of square pipe frame thus ease of maintenance.
  • ❖ All the sensors used are high power visible beam sensors to detect transparent PET bottles at high speeds.
  • ❖ Rinser brackets are very strong investment cast.
  • ❖ A total table top assembly has Engineering plastic and is water lubricated like Rinser bracket roller, U bracket lift cylinder bushes, rollers etc.
  • ❖ Machine has full around guards and doors made from SS frame with acrylic insert.
  • ❖ No Bottle - No Fill, No Cap.
  • ❖ BPM meter.
  • ❖ Automation interlock provided with cap blower elevator in the machine.
  • ❖ All the rubber parts coming in contact with product are HI NITRILE /EPDM / VITON.

In the complete machine bottle will be running by neck.

Air Conveyor :


Air Conveyor
Air Conveyor1

Fully Automatic Batch Coding Machine :


Fully Automatic Batch Coding Machine

Name of Equipment


Sr. No.

Name of Equipment

Range

Qty

1

Hot Air Oven Digital Controlled With Thermometer

Sr. No : KCE 001

Make : Labline

50 to 2200 C

1 No

2

Water Bath Digital Controlled With Thermometer

Sr. No : KCE 002

Make : Labline

Room Temp to 950 C

 1 No

3

Hot Plate Digital Controlled

Sr. No : KCE 003

Make : Labline

0 to 2500C

1 No

4

Gas Stripping Apparatus With Flow Pump & Flow Meter

 

0 to 100 LPH

L.C. 5 LPH

1 No

5

Ph Meter 

Make : Labline

0 to 14 PH

L.C. 0.01 PH

1 No

6

Turbidity Meter 

Make :  Labline

0 to 1000 NTU

L.C. 0.1 NTU

1 No

 

7

Distillation Unit

Make : Labline

4 Liter

1 No

 

8

Digital Spectrophotmeter With 10mm & 50mm Cell

Make :  Labline

340 to 960 nm

L.C. 1 nm

1 No

 

9

Single Pan Balance

Sr. No : KCE 004

Make : Labline

0 to 200 gm

L.C. 0.1 mg

1 No

10

Magnetic Stirrer With Hot Plant Digital Controlled With Thermometer

Sr. No. KCE 005

Make :  Labline

 

1 No

11

Bacteriological Incubator Digital Controlled With Thermometer

Sr. No : KCE 006

Make : Labline

 

 Ambient to 1100 C

L.C. 0.10C

1 No

 

12

B.O.D. Incubator With Digital Display Of Temp (200C)

Sr. No. KCE 007

Make : Labline

 

0 to 600C

L.C. 0.10C

1 No

13

B.O.D. Incubator With Digital Display Of Temp (250C)

Sr. No : KCE 007

Make : Labline

0 to 600 C

L.C. 0.10 C

1 No

    14

Centrifuge

Make : Labline

4 Tube

UP to 3500 RPM 

1 No

15

Microscope

Make : Labline

10X, 45X

1 No

16

Colony Counter

Make : Labline

0 to 999

1 No

17

Laminar Ari Flow

-

1  No

18

Autoclave

Sr. No :  KCE 008

0 to 2.1 kg/Cm2

0.005 kg/cm2

1 No

19

Filtration Assembly With Vacuum Pump For Microbiology

 

1 No

20

Dial Thickness Gauge

Make : Labline

 

0 to 1 mm

L.C. 0.001 mm

1 No

 

21

Wooden Block

Make : Labline

120 N

1 No

 

22

Scale

0 to 60 mm

L.C. 1 mm

1 No

23

Fuming Hood

 

1 No

24

Thermameter

Make : Labline

Sr. No : KCE 009

Range (0 to 360)deg

L.C. 1 deg

1 No

25

Thermameter

Make : Labline

Sr. No : KCE 010

Range (0 to 360) deg

L.C. 1 deg

1 No

List of Chemical


Sr.

List of  CHEMICALS

Rage

Quantity

 

1

1,10 Phenanthroline Monohydrate

5 gm

1

2

Acetic Acid Glacial

500 ml

1

3

Activated Cabone

500 gm

1

4

Aluminium Potassium Sulphate

500 gm

1

5

Ammonia Solution

500 gm

1

6

Ammoniaum Ferrous Sulphate

500 gm

1

7

Ammoniaum Acetate

500 gm

1

8

Ammonium Chloride

500 gm

1

9

Ammonium Dichromate

100 gm

1

10

Ammonium Hydraxide

500 gm

1

11

Antimony Metal

25 gm

1

12

Ascorbic Acid

100 ml

1

13

Barium Chloride (Dihydrate)

500 gm

1

14

Boric Acid Powder 

100 gm

1

15

Bromocresol Green

5 gm

1

16

Buffer Tablet 4ph

10 Tab

1

17

BufferTablet 7ph

10 Tab

1

18

Buffer Tablet 9.2ph

10 Tab

1

19

Calcium Carbonate

500 gm

1

20

Calaium Hydroxide

500 gm

1

21

Cholring Solution (Hypochloride)

500 gm

1

22

Chloroform

100ml

1

23

Chromotropic Acid  Crystal

5 gm

1

24

Cobaltous Chkirude Crystline 

100 gm

1

25

Conc. HCL

500 ml

1

26

Conc. HNO3

500 ml

1

27

Conc. Sulphuric Aciid

500 ml

1

28

Copper Metel Powder

50 gm

1

29

Cyclohexanone

500 ml

1

30

Di (2-Ethyl Hexyl) Sulphosuccinate

100 gm

1

31

Di Isopropy ether

100 ml

1

32

Di Sodium  EDTA

100 gm

1

33

Diammonium Hydrogen Phosphate

500 gm

1

34

Diethylene Gllycol Monobuty ether

100 ml

1

35

Dipotassium Hydrogen Phosphate

500 gm

1

36

Dodecylbenzene Sulphonic Acid

10gm

1

37

EDTA

100 gm

1

38

Erochrome Black T

25 gm

1

39

Eriochrome Cyanine –R- Dye

10 gm

1

40

Ethanol

500ml

1

41

Ethyl  Acetate

500 ml

1

42

Ethylene  Glycol 

500 gm

1

43

Ferric  Chloride

500 gm

1

44

Ferric  Cirtrate

500 gm

1

45

Gelatin Purified 

100 gm

1

46

Gllycerol

100 ml

1

47

Hexa Methyklene Tetramine (Hexamine)

500 gm

1

48

Hydrazine Sulphate

100 gm

1

49

Hydrogen Peroxide

500 ml

1

50

Hydroxyl Amine Hydrochloride

100 gm

1

51

Isopropyl  Alcohol

500 ml

1

52

Manganese Sulphate

100 gm

1

53

Mercuric Chloride

25 gm

1

54

Methanol

500 ml

1

55

Methyl  orange

25 gm

1

56

Meethyl  Red indicator

25 gm

1

57

Methylene Blue

25 gm

1

58

Murexide

25 gm

1

59

NED Dihydro Chloride

5 gm

1

60

Neocuproine

1 gm

1

61

N-N Dimethyl _P –Phenyline  Oxalate

5 gm

1

62

Ortho –Toluidine Di hydrochloride

25gm

1

63

Patton & Reader’s Indicator

5 gm

1

64

Phosphoric  Cynide

125 ml

1

65

Phosphoric Acid

500 gm

1

66

Potassium Cynide

100 gm

1

67

Poassium Chloride

            500 gm

1

68

Potassium Chloroplatinate

1 gm

1

69

Potassium Chromate 

100 gm

1

70

Potassium Dihydropltinate

500 gm

1

71

Potassium Iodide

100 gm

1

72

Potassium Nitrate

500gm

1

73

Potassium Periodate

100 gm

1

74

Potassium Permanganate

100 gm

1

75

Potassium Dichromate

100 gm

1

76

Silver Nitrate Solid

5 gm

1

77

Sidium Acetate 

500 gm

1

78

Sodium Arsebite

25 gm

1

79

Sodium Ascorbate

100 gm

1

80

Sodium Carbanate a Anhydrous

    500 gm

1

81

Sodium Chloride

500 gm

1

82

Sodium Citrate

100 gm

1

83

Sodium Hydrogen Carbonate

500 gm

1

84

Sodium  Hydroxide

500 gm

1

85

Sodium  Nitrie

500 gm

1

86

Sodium Oxala

500 gm

1

87

Sodium Sulphate Anhydrous

500 gm

1

88

Sodium Sulphite

500 gm

1

89

Sodium Thiosulphate

500 gm

1

90

Starch Soluble

50 gm

1

91

Sulphanilamide Reagent

25 gm

1

92

Sulphurous  acid N/50/Sulphar dioxide

100 ml

1

93

Triethanolamine 

500 ml

1

94

Urea

500 gm

1

95

Zinc Granuals

100 gm

1

96

Zinc Sulphate

500 gm

1

97

Zincon

1 gm

1

98

Zinc  Acetate

    500 gm

1

 

 

 

 

Micro Biological Media List As Per Is 14543


Sr.

Description

Quantity

1

Aspargine Proline Broth

100 gm

2

Chlormphenicol Yeast Extract Dextrose Agar

100 gm

3

Differential Reinforced Clostridia Medium

100 gm

4

Plate Count Agar

100 gm

5

Brilliant Count Agar

100 gm

6

MacConkey’s Broth

100 gm

7

MacConkey’s Agar

100 gm

8

Milk Agar With Cetrimide (Twin)

100 gm

9

Nutrient Broth

100 gm

10

Nutrient Agar

100 gm

11

Simmon’s Citrate Agar

100 gm

12

Peptone Water

100 gm

13

MR-VP Medium

100 gm

14

Grams Staining Kit

1 Pkt

15

Tryptone Soy Agar

100 gm

16

Tryptophan Broth

100 gm

17

Oxidase Reagent

100 gm

18

Kovac’s Reagent

100 gm

19

Tryptone Bile Agar

100 gm

20

T.T.C. Solution

0.10 gm

21

Tergitol-7

100 gm

22

Lactose TTC

100 gm

23

Indole Reagent

10 gm

List Of Glasswares


Sr.

Description

Specification

Quantity

 

1

Nesseler Cylinder

50 ml

5 No.

2

Volumetric Flask

10 ml

4 No.

50 ml

4 No.

100 ml

4 No.

250 ml

2 No.

500 ml

2 No.

1000 ml

1 No.

3

Graduated Pipette

1 ml

1 No.

5 ml

1 No.

10 ml

1 No.

25 ml

1 No.

4

Separating Funnel

125 ml

1 No.

500 ml

1 No.

5

Conical Flask

250 ml

4 No.

500 ml

2 No.

6

Beaker

50 ml

3 No.

100 ml

3 No.

250 ml

3 No.

500 ml

3 No.

7

Petri Dish

…….

20 Pair

8

Glass Slide

…….

1 Pkt

9

Wide Mouth Bottle

1000 ml

1 No.

10

Measuring Cylinder

50 ml

2 No.

100 ml

2 No.

11

Screw Cap Bottle

100 ml

4 No.

12

Iodine Flask

250 ml

1 No.

13

Whatman Filter Paper

No. 40

1 Pkt

14

Pipette Stand

…….

1 No.

15

Burette Stand

……

1 No.

16

Carbon Column Stand

 

1 No.

17

Spechula

…….

1 No.

18

Wash Bottle

250 ml

2 No.

19

Evaporating Dish (Silica Dish)

30 ml

1 No.

20

Durham’s Tube

 

1 Pkt

21

Test Tube

20 ml

10 No.

22

Test Tube Stand Vertical

 

1 No.

23

Test Tube Holder

 

1 No.

24

Dropper

………

2 No.

25

Glass Rod

………

2 No

26

Flask tong

………

1 No

27

Burner with stop cocke

……….

1 No.

28

With Loop With Holder

……….

1 No.

29

Pipette Bulb

Small

1 No.

30

Pipette Bulb

Medium

1 No.

31

Tissue Paoer

……….

1 Roll

32

Cotton

………

1 Roll

33

Carbon Column

………

1 No

34

Filtration Flask (1Lit)

1000 ml

1 No

35

Beaker (Plasti)

50 ml

2 No

 

 

100 ml

2 no

250 ml

2 no.

500 ml

2 no.

250 ml

2 no.

36

Reagent Bottle (Plastic)

250 ml

24 no.

500 ml

12 no.

37

Desiccators

 

1 no.

38

Themometer (-10 to 110c)

 

01 Packet

39

Themometer (-10 to 110c)

 

01 Packet 

40

Themometer (-10 to 110c)

 

01 Packet

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